Institute of Energetics

http://www.ipe.by/  
220072 Minsk, Academitcheskaya St., 15/2

Charcoal production technology and pyrolysis equipment OP-800 for its production

COUNTRY OF ORIGIN

IDENTIFIER

TO3260

PUBLISHED

2020-12-18

LAST UPDATE

2022-12-16

DEADLINE

Linked profile in other language
Responsible
Evgeny Shmelev
+375 17 353 7185
ipe@bas-net.by
Summary
The Institute of Energetics offers consumers charcoal production technology under a commercial agreement with technical assistance, pyrolysis equipment for its production under a manufacturing agreement and is looking for partners to conclude a technical cooperation agreement.
Description
A technology for the production of charcoal with a capacity of 200 tons/year has been developed, which ensures a short production cycle and high energy efficiency of the process due to the utilization of pyrolysis gas. To implement the technology, pyrolysis equipment OP-800 was developed, designed to produce high-quality charcoal.
The Institute offers the supply of technology and single pieces of equipment under contracts.

Main technical characteristics of OP-800:

Type of equipment
Stationary
 Number of chambers in the reactor  5
 Productivity, kg 
 - daily  up to 800
 - hour shift time up to 27.8
 The volume of wood loading into the basket, m3 1.5
 Operating temperature in the reactor, °С up to 600
Thermal power, kW 
 up to 100
 Installed power, kW  64
 Overall dimensions of the basket, mm- length 1,000;
- width 1000;
- height 1000.

The equipment consists of a thermally insulated five-chamber reactor with removable covers with baskets with raw materials (wood material) installed in the chambers and connected by a system of pipelines (collectors) with dampers, a combustion device, a flue gas emission system, including a smoke exhauster and a chimney, a cooling system, including water treatment system (cleaning, increasing water pressure to a predetermined value) and nozzles, control systems.

The following have been developed and are being used: mathematical models that make it possible to optimize technological processes in the OP-800 reactor; a set of design documentation and an experimental sample of pyrolysis equipment OP-800.
The scope of application is the production of carbon-containing raw materials for metallurgical production, pharmacology, fuel for individual consumers, ensuring the annual import substitution of charcoal imported into the republic.

More (in Russian).
Advantages and Innovations
Technical and economic advantages:
- high performance;
- increased output and quality of charcoal;
- ease of maintenance of equipment and the possibility of organizing a continuous automated process;
- low specific energy consumption compared to charcoal kilns;
- heat-resistant materials used in the construction provide high reliability and long service life.
Stage of development
Already on the market
Funding source
State budged
Internal
IPR status
Exclusive rights
Secret know-how
Sector group
Agrofood
Intelligent Energy

Organization information

Type
R&D institution
Year established
2008
NACE keywords
C.28.99 - Manufacture of other special-purpose machinery n.e.c.
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
Turnover (in EUR)
10-20M
Already engaged in transnational cooperation
Yes
Additional comments
The main task set before the Institute of Energetics is scientific support for the development of the energy complex of the Republic of Belarus. The Institute conducts scientific research in the field of energy, takes part in the development and provides scientific support for the implementation of state programs of scientific research on energy, energy conservation and local energy resources, solves the problems of ensuring energy security and increasing the energy independence of the country, conducts energy surveys (energy audits) of enterprises and organizations, develops measures to improve the efficiency of the use of fuel and energy resources, carries out an examination of scientific, scientific, technical and national economic programs, innovative projects, as well as draft regulatory legal acts, develops, designs and manufactures high-tech energy-efficient equipment.
Languages spoken
English
Russian

Information about partnership

Type of partnership considered
Commercial agreement with technical assistance
Manufacturing agreement
Technical cooperation agreement
Type and role of partner sought
Consumers interested in purchasing charcoal production technology under a commercial agreement with technical assistance and pyrolysis equipment for its production under a manufacturing agreement.

Partners interested in developing charcoal production technology and improving the design of pyrolysis equipmentunder technical cooperation agreement.
Type and size of partner sought
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
Sole proprietor

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