Products made of magnesium alloys and technology of their production
COUNTRY OF ORIGIN
BelarusIDENTIFIER
TO11205PUBLISHED
2024-08-02LAST UPDATE
2024-08-05DEADLINE
Linked profile in other language
Responsible
Anastasiia Zaitseva
info50@mail.ru
info50@mail.ru
Summary
SSPA of Powder Metallurgy offers consumers the production and supply of products from magnesium alloys on the basis of a production agreement and/or the sale of their production technology with warranty and post-warranty service for the relevant technological processes, as well as the possible improvement of the sold technology at the buyer's production facility on the basis of a commercial agreement with technical support.
Description
Magnesium alloys have a number of unique physical and chemical properties, the main ones being low density and high strength, which allows for the production of products and structures from materials with the addition of magnesium that have high strength characteristics (σВ = 400–500 MPa) at a relatively low density (1.74 g/cm3), good resistance to air, alkalis, gas environments containing fluorine and mineral oils.
Scope - Aerospace, automotive, military, etc.
The technologies being developed are a new direction for the foundry production of non-ferrous metals and light alloys in the Republic of Belarus. The release of such products in our country allows us to successfully resolve import substitution issues.
Developer and manufacturer - OHP «Research Institute of Pulse Processes with Pilot Production» (Minsk), (in Russian) of the "O. V. Roman" Institute of Powder Metallurgy.
Information is posted in the Album of promising developments of organizations of the National Academy of Sciences of Belarus for the real sector of the economy (2023) (in Russian), p. 124-125.
Scope - Aerospace, automotive, military, etc.
The technologies being developed are a new direction for the foundry production of non-ferrous metals and light alloys in the Republic of Belarus. The release of such products in our country allows us to successfully resolve import substitution issues.
Developer and manufacturer - OHP «Research Institute of Pulse Processes with Pilot Production» (Minsk), (in Russian) of the "O. V. Roman" Institute of Powder Metallurgy.
Information is posted in the Album of promising developments of organizations of the National Academy of Sciences of Belarus for the real sector of the economy (2023) (in Russian), p. 124-125.
Advantages and Innovations
One of the notable properties of magnesium alloys, which stimulates their use as a structural material, is their high specific strength.
As a result of the analysis of pilot industrial developments and operational tests of magnesium alloy parts in cars, tractors, electric motors in construction and municipal vehicles, tools and other products, it was determined that when replacing aluminum alloy castings with magnesium ones, the cost savings of parts are 10-15%.
The cost of producing magnesium parts, especially when casting under pressure, is lower than aluminum ones, due to higher productivity due to a higher (approximately 50%) casting speed and a long service life of molds.
There is an advantage in their operation, which is achieved mainly due to a decrease in weight per unit of power, which will increase the competitiveness of magnesium as a structural material.
The development of a special technology for melting magnesium alloys with the possibility of a closed cycle of melting and pouring magnesium melt into a chill mold in an inert gas environment, as well as pressure casting in an inert environment, make the processes environmentally friendly.
An important criterion for choosing a material when manufacturing products by casting is their casting properties, such as fluidity and solidification characteristics. The speed of casting magnesium under pressure is 30-50% higher than that of aluminum. Due to the good solubility of iron in aluminum, the casting is "welded" to the mold with its destruction, so before each pouring the mold must be lubricated or painted. The solubility of iron in magnesium is low, and when casting it, the above-mentioned disadvantages are absent.
Mechanical processing of magnesium castings is cheaper, since it is carried out at significantly higher cutting speeds, with lower energy consumption, less wear of the tool, etc.
As a result of the analysis of pilot industrial developments and operational tests of magnesium alloy parts in cars, tractors, electric motors in construction and municipal vehicles, tools and other products, it was determined that when replacing aluminum alloy castings with magnesium ones, the cost savings of parts are 10-15%.
The cost of producing magnesium parts, especially when casting under pressure, is lower than aluminum ones, due to higher productivity due to a higher (approximately 50%) casting speed and a long service life of molds.
There is an advantage in their operation, which is achieved mainly due to a decrease in weight per unit of power, which will increase the competitiveness of magnesium as a structural material.
The development of a special technology for melting magnesium alloys with the possibility of a closed cycle of melting and pouring magnesium melt into a chill mold in an inert gas environment, as well as pressure casting in an inert environment, make the processes environmentally friendly.
An important criterion for choosing a material when manufacturing products by casting is their casting properties, such as fluidity and solidification characteristics. The speed of casting magnesium under pressure is 30-50% higher than that of aluminum. Due to the good solubility of iron in aluminum, the casting is "welded" to the mold with its destruction, so before each pouring the mold must be lubricated or painted. The solubility of iron in magnesium is low, and when casting it, the above-mentioned disadvantages are absent.
Mechanical processing of magnesium castings is cheaper, since it is carried out at significantly higher cutting speeds, with lower energy consumption, less wear of the tool, etc.
Stage of development
Already on the market
Funding source
State budged
Internal
Internal
IPR status
Exclusive rights
Secret know-how
Secret know-how
Comments regarding IPS status
The development at the enterprise is protected as a commercial secret.
Sector group
Aeronautics, Space and Dual-Use Technologies
Agrofood
Maritime Industry and Services
Materials
Mobility
Agrofood
Maritime Industry and Services
Materials
Mobility
Organization information
Type
R&D institution
Year established
1980
NACE keywords
C.24.33 - Cold forming or folding
C.25.50 - Forging, pressing, stamping and roll-forming of metal; powder metallurgy
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
C.25.50 - Forging, pressing, stamping and roll-forming of metal; powder metallurgy
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
Turnover (in EUR)
10-20M
Already engaged in transnational cooperation
Yes
Additional comments
SSPA of Powder Metallurgy is the leading inter-industry research and production center in the Republic of Belarus, operating in key areas for the country's industrial complex:
-powder metallurgy;
-composite materials, including nanostructured ones;
-use of pulse technologies for the creation and production of materials and products;
-vacuum technology and equipment;
-welding (technologies, materials, equipment and control);
-materials and equipment for applying protective and functional coatings;
-structural ceramics;
-medical materials and instruments;
-synthesis and production of tools from superhard materials;
-injection molding;
-special technologies, including the disposal of artillery and engineering ammunition, the disposal of aviation weapons, the production of industrial emulsion explosives.
I. The head «O.V. Roman Powder Metallurgy Institute.» (Minsk), which includes:
OHP «Institute of Welding and Protective Coatings» (Minsk), (in Russian);
OHP «Research Institute of Pulse Processes with Pilot Production» (Minsk), (in Russian);
OHP «Scientific Instrument Making» (Minsk), (in Russian);
and also:
Directorate for Industrial Disposal of Ammunition, (in Russian);
Centre for certification of pyrotechnic products, explosives and products based on them(in Russian);
Laboratory of technologies for disposal of ammunition and study of properties of explosive materials.
II. PRUP «Molodechno Powder Metallurgy Plant» (Molodechno), (in Russian).
III. RCP «Center for disposal of aircraft weapons» (Gorodok), (in Russian).
IV. RCC «Artillery and Engineering Ammunition Utilization Center» (Dobrush, Mikashevichi), (in Russian).
The geography of scientific and business relations of the Association covers the countries of Eastern, Western and Central Europe, the USA, India, Korea, China, Vietnam, etc.
The Association has a powerful research and experimental base equipped with modern research equipment, pilot production facilities at institutes, as well as a powder metallurgy plant.
The Association occupies one of the leading positions in the world in the production of:
-high-strength structural powder products of complex shape for mechanical engineering;
-sintered friction discs for operation under lubrication and dry friction conditions based on iron and copper powders;
-porous permeable materials based on powders of corrosion-resistant steel, titanium, nickel and bronze, products made of them of various shapes and sizes;
-bimetals and composite multilayer metal materials obtained by explosion welding;
-diamond tools for processing and cutting stone and building materials;
-heat pipes with a porous powder capillary structure and heat sinks based on them for cooling electronic components, devices, control systems, aircraft;
-composite powders for applying heat-, corrosion- and wear-resistant coatings;
-vacuum-plasma technology for applying composite functional coatings;
-production of medical dental, orthopedic and cardiological implants based on biocompatible and bioactive materials;
welding equipment, technologies and materials.
-powder metallurgy;
-composite materials, including nanostructured ones;
-use of pulse technologies for the creation and production of materials and products;
-vacuum technology and equipment;
-welding (technologies, materials, equipment and control);
-materials and equipment for applying protective and functional coatings;
-structural ceramics;
-medical materials and instruments;
-synthesis and production of tools from superhard materials;
-injection molding;
-special technologies, including the disposal of artillery and engineering ammunition, the disposal of aviation weapons, the production of industrial emulsion explosives.
I. The head «O.V. Roman Powder Metallurgy Institute.» (Minsk), which includes:
OHP «Institute of Welding and Protective Coatings» (Minsk), (in Russian);
OHP «Research Institute of Pulse Processes with Pilot Production» (Minsk), (in Russian);
OHP «Scientific Instrument Making» (Minsk), (in Russian);
and also:
Directorate for Industrial Disposal of Ammunition, (in Russian);
Centre for certification of pyrotechnic products, explosives and products based on them(in Russian);
Laboratory of technologies for disposal of ammunition and study of properties of explosive materials.
II. PRUP «Molodechno Powder Metallurgy Plant» (Molodechno), (in Russian).
III. RCP «Center for disposal of aircraft weapons» (Gorodok), (in Russian).
IV. RCC «Artillery and Engineering Ammunition Utilization Center» (Dobrush, Mikashevichi), (in Russian).
The geography of scientific and business relations of the Association covers the countries of Eastern, Western and Central Europe, the USA, India, Korea, China, Vietnam, etc.
The Association has a powerful research and experimental base equipped with modern research equipment, pilot production facilities at institutes, as well as a powder metallurgy plant.
The Association occupies one of the leading positions in the world in the production of:
-high-strength structural powder products of complex shape for mechanical engineering;
-sintered friction discs for operation under lubrication and dry friction conditions based on iron and copper powders;
-porous permeable materials based on powders of corrosion-resistant steel, titanium, nickel and bronze, products made of them of various shapes and sizes;
-bimetals and composite multilayer metal materials obtained by explosion welding;
-diamond tools for processing and cutting stone and building materials;
-heat pipes with a porous powder capillary structure and heat sinks based on them for cooling electronic components, devices, control systems, aircraft;
-composite powders for applying heat-, corrosion- and wear-resistant coatings;
-vacuum-plasma technology for applying composite functional coatings;
-production of medical dental, orthopedic and cardiological implants based on biocompatible and bioactive materials;
welding equipment, technologies and materials.
Languages spoken
English
Russian
Russian
Information about partnership
Type of partnership considered
Commercial agreement with technical assistance
Manufacturing agreement
Manufacturing agreement
Type and role of partner sought
Consumers interested in purchasing magnesium alloy products under a manufacturing agreement and/or purchasing the technology for their production with warranty and post-warranty service for the relevant technological processes, as well as possible improvement of the sold technology at the buyer's production facility under a commercial agreement with technical assistance.
Type and size of partner sought
> 500
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
University
Sole proprietor
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
University
Sole proprietor
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Statistics since 02.08.2024 22:29:08
Statistics since 02.08.2024 22:29:08