Physical-Technical Institute

https://phti.by/  
220141 Minsk, Kuprevicha St.,10

Equipment for magnetic pulse processing of metal products

COUNTRY OF ORIGIN

Belarus

IDENTIFIER

BO5767

PUBLISHED

2022-11-03

LAST UPDATE

2022-11-04

DEADLINE

Linked profile in other language
Responsible
Maryia Matsias
+375 17 342 3706
market@phti.by
Summary
Physical-Technical Institute offers consumers equipment for high-speed magnetic pulse surface treatment of finished metal products underis a manufacturing agreement and is looking for partners to conclude a distribution services agreement.
Description
High-speed magnetic-pulse surface treatment of finished metal products consists in the action of a strong pulsed electromagnetic field, which causes specific structural-phase transformations in the metal, as a result of which the physical properties of the material change, defects in the crystal lattice are eliminated, and the internal stresses of the product are stabilized. As a result of magnetic pulse processing, the strength and wear resistance of highly loaded critical products and tools used in various industries are increased. Processed materials - steel, non-ferrous metals and alloys (titanium, bronze, duralumin), hard alloys.

Scope - products and tools operating under high loads, including shock, and increased abrasive wear, used in engineering, woodworking, forestry, agriculture, food and other industries.

Specifications
MIP-18
MIU-3
 Maximum stored energy, kJ 15   8
 Maximum operating voltage, kV  13.3 6.0
 Storage capacity, microFarad
 180  450
 Power consumed by the unit from AC mains, voltage 220 V, frequency 50 Hz, no more than VA 3000 3000
 Mains voltage, V 220  220
 Power supply frequency, Hz 50 50
 Installation depth, mm 620 450
 Installation width, mm 1270  950
 Installation height, mm 1760 1760
 Installation weight, kg  550  400
 Productivity, impulses/min  up to 5 up to 3

The equipment implements the technological processes of magnetic pulse processing of materials proposed in the technological profile of the Physical-Technical Institute.
Advantages and Innovations
Advantages:
- great technological flexibility;
- ease of use of hardening technology;
- low cost of equipment and technology in comparison with the equipment used for most modern hardening methods;
- stabilization of the shape and properties of the product, improvement of the quality of the hardened surface after magnetic pulse processing;
- high culture of production and ease of maintenance of equipment, which is due to the environmental friendliness of processing, as well as the absence of aggressive environments and waste;
- the process can be automated, which will increase productivity.
Stage of development
Already on the market
Funding source
State budged
Internal
IPR status
Exclusive rights
Secret know-how
Sector group
Aeronautics, Space and Dual-Use Technologies
Agrofood
Intelligent Energy
Environment
Maritime Industry and Services
Materials
Mobility

Client information

Type
R&D institution
Year established
1931
NACE keywords
C.25.50 - Forging, pressing, stamping and roll-forming of metal; powder metallurgy
C.25.61 - Treatment and coating of metals
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
Turnover (in EUR)
10-20M
Already engaged in transnational cooperation
Yes
Additional comments
Physical-Technical Institute develops materials processing technologies using laser, ion and electron beams, plasma flows, high pressures and electromagnetic fields, as well as new multifunctional materials and coatings with improved characteristics for mechanical engineering, tool production, microelectronics, medicine, etc. The Institute is actively developing technologies and equipment that are used in manufacturing of products.

Coatings, deposition technologies and equipment:
- protective coatings for protection the parts fr om corrosion in various aggressive environments, as wel as at high temperatures;
- protective and decorative coatings for decoration of parts with simultaneous protection fr om corrosion;
- special coatingsapplied to confer special properties (wear resistance, hardness, electrical insulating, magnetic properties, etc.), as well as the restoration of worn parts.

Casting technologies.
Casting production is a field of mechanical engineering wich formed parts and billets by pouring by the molten metal intothe moulds wh ere their have the congiguration of reuired parts. In the casting process, metal solidifies in the mould during the cooling process obtaining a casting mold - finished part or a billet which can can be mechanically treated if it is necessary (increase of dimension accuracy and roughness reduction). In this respect, the casting production has the task to obtain casting moulds wh ere the dimension and the shape ar as possible to dimension and the shape of finished part.

Industrial technologies of surface engineering.
Surface engineering combines methods for directional changes of physical and chemical properties of the manerial surface layers by deformation, midification, deposition of films, coatings, protective layer using various combined methods.
- ion thermochemical treatment;
- laser treatment of materials;
- nitrocarburising;
- induction heating;
- magnetic-pulse treatment and etc.

New materials.
New materials are composite materials such as carbon fiber reinforced plastic, glass-fiberreinforced plastic, basalt plastics, aramid plastics and metal composites, high-tech ceramics - aluminum, zirconia, oxide, nitride, carbide ceramics and others, new construction materials - new insulating materials from foam glass, modifying agenrs of roadway surfacing based on rubber powder or polymer fibers, new concrete rypes. The application range of new materials is the widest - space and aircraft industry, construction engineering, medicine, protection and safety..

Metal working.
Technologies implies changing the shapes and dimensions of billets due to the effect of applied forces with a subsequenr result saving. The shape and dimension of the product do not change after the pressure loss. In order to increase the practicity, metal as heated to the specific temperature before thq beginning of the treatment/ The temperature is determined individually for each type of the material depending on its specific physical and chemical characteristics.

Cooperation has been established with various organizations in Vietnam, Egypt, Kazakhstan, China, Korea, Latvia, Lithuania, Poland, Russia, Slovakia, Uzbekistan, Ukraine, the Czech Republic and other countries in the field of metal processing technologies and the creation of protective coatings.
Languages spoken
English
Russian

Information about partnership

Type of partnership considered
Distribution services agreement
Manufacturing agreement
Type and role of partner sought
Consumers interested in purchasing equipment for high-speed magnetic pulse surface treatment of finished metal products under a manufacturing agreement.

Partners interested in purchasing equipment for high-speed magnetic pulse surface treatment of finished metal products under a distribution services agreement.
Type and size of partner sought
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
University
Sole proprietor

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